INDUSTRY APPLICATION

Lighting & LED

Custom wire harnesses and cable assemblies for the lighting industry — LED module and strip harnesses, luminaire internal wiring, driver and Class 2 power harnesses, horticultural and outdoor IP-rated assemblies, and DMX / DALI control wiring. Engineered and 100% electrically tested in Taiwan since 1998.

Temp rating
105°C°C
Voltage
to 600V
Lead
3weeks
MOQ
50pcs
100% E-TESTED
LIGHTING-GRADE QUALITY SYSTEMISO 9001:2015IPC/WHMA-A-620100% ELECTRICAL TESTRoHS · REACH🇹🇼 MADE IN TAIWAN

What We Build For Lighting

A luminaire is only as reliable as its weakest connection. For twenty-eight years we've built LED harnesses, driver looms, and sealed outdoor assemblies for fixture makers, horticultural growers, and architectural and entertainment lighting OEMs.

Our lighting practice spans LED module and strip harnesses, luminaire internal wiring, LED driver and Class 2 power looms, horticultural high-power assemblies, outdoor and landscape IP-rated cordsets, and DMX / DALI / 0–10 V control wiring — power, signal, and control on one bill of materials.

The same line in Taiwan wires all of it — from a feasibility sample to high-volume fixture runs. Send a sketch, a BOM, or a competitor sample, and we return a design-for-manufacture review in three business days.

Coverage
Module · Driver · OutdoorLED · Class 2 · DMX / DALI
Volume sweet spot
500 – 100K /yrrack-scale volumes scale higher
First-call SLA
1 business dayengineering, not sales
Workflow
DFM → Sample → PPAP100% e-test + TDR / eye on request

Need Custom Cable Assembly or Wire Harnesses?

Working on a custom project and searching for a trusted manufacturer? Reach out to us for a rapid engineering evaluation and a detailed quote within 24 hours.

Request Custom Quote
HARNESS FAMILIES

3 Product Families Do Most Of The Lighting & LED Work.

LED-01 · MODULE

LED module harness

Wire-to-board and wire-to-wire harnesses linking LED modules and strips to drivers. JST or Molex, polarized and keyed.

Gauge22–28 AWG
ConnectorJST · Molex
Volt≤ 48 V
Test100%
PWR-02 · POWER

Driver & power harness

LED driver output and Class 2 power looms with mains-input leads. UL-recognized wire and strain relief on request.

Gauge16–22 AWG
ConnectorPhoenix Contact · Molex
Volt≤ 600 V
Testhi-pot
OUT-03 · OUTDOOR

Outdoor / IP-rated Cable Assembly

Sealed IP67 / IP68 cordsets for street, landscape, facade and horticultural lighting. UV-stable jackets.

Gauge14–22 AWG
ConnectorIP67 circular
SealIP67/ 68
Testseal · 100%
SPECIFICATION

LED & Lighting Assembly Specifications — Baseline.

ELECTRICAL · MECHANICALTWT-01.E

Conductor Stranded tinned Cu
Wire gauge 28 – 12 AWG
Insulation PVC · silicone · XLPE · PTFEUL AWM on request
Voltage class ≤ 600 V ACClass 2 LV option
Temp rating 105 / 125 / 150 °Cby insulation
Current to 30 A
Bend radius 4 × OD min
Color code per drawing

ENVIRONMENTAL · QUALIFICATIONTWT-01.Q

Op temperature −40 / +105 °C
Storage temp −40 / +125 °C
Protection IP67 / IP68outdoor option
UV / weather UV-stable jacketlandscape option
Hi-pot 1500 V AC / 1 s
Insulation R ≥ 100 MΩ
Flammability UL 94 V-0 · VW-1jacket option
RoHS · REACH Compliantdeclaration with CoC

QUALITY · DOCUMENTATIONTWT-01.D

Cert ISO 9001:2015IPC/WHMA-A-620 workmanship
Test coverage 100% e-testTDR · eye on request
Wire UL-recognized AWMon request
FAI First Article Inspectiondimensional + electrical test
Documentation CoC · CoA · RoHS · IPCfull data pack on request
PPAP Level 2 standardLevel 3 on request

COMMERCIAL · LOGISTICSTWT-01.C

MOQ · prototype 50 pcs1–10 at sample rate
NRE / tooling $0 – $800amortized on volume
Sample lead Week 1
Production lead 3 weeks1 wk on expedite
Volume sweet spot 100 – 100K /yr
Bonded inventory LA, USmonthly delivery schedule
Packaging reel · bag · customper drawing
Incoterms EXW · FOB · DDP
Engineering process

Sketch To Shipment On One Floor

The same engineering team carries your part from the bench through PPAP and into production. No handoffs to another factory.

01
Day 1

Drawing review

Send a sketch, BOM, competitor sample, or pinout. Engineering replies within one business day with first-pass feasibility.

FeasibilityInitial pricingDFM questions
02
Days 2–4

DFM feedback

Wire rating, connector, strain-relief and UL-recognized material alternates. Tooling and NRE quote included in the first round, marked on your drawing.

DFM markupTooling quoteMaterial BOM
03
Week 1

Sample build

Single-unit or small-batch on the production line, 100% electrical-tested before shipment. Test data and photos sent before pickup.

Sample(s)Test reportPhotos
04
Weeks 2–3

PPAP / First Article

Dimensional, electrical and materials reports included. Customer drawing markup approval before production release.

PPAP 2 / 3First ArticleMaterial certs
05
Week 3+

Production

100% electrical test on every assembly. Packaged, labeled and shipped per drawing. Optional LA-bonded inventory for monthly delivery schedules.

Serialized partsTest recordCoC / CoA

Build Your Cable Assembly

Have a drawing or a BOM? Fill out the form. Our engineers review every submission to ensure manufacturability and provide a quick quote.

Engineering review within 24 hours
No Minimum Order Quantity (MOQ) for prototypes
ISO 9001:2015 Compliant Assembly
100% Electrically Tested
Material Certifications (RoHS/REACH) Available
Unlimited Customization Options
Cost-Efficient Scaling to Production
Premium Quality: Made in Taiwan

Request a Quote

Frequently asked questions

Can you build with UL-recognized wire?

Yes. We build with UL-recognized AWM wire and components on request, and provide material certificates with the shipment. Class 2 low-voltage and mains-rated builds are both supported per your drawing.

Do you build sealed outdoor / IP-rated lighting harnesses?

Yes. Sealed IP67 / IP68 cordsets with UV-stable jackets for street, landscape, façade and horticultural lighting. Each is seal- and continuity-tested.

What temperature rating can you build to?

Standard 105 °C, with 125 °C and 150 °C silicone and PTFE options for high-output and horticultural fixtures. Flammability options include UL 94 V-0 and VW-1 jackets.

Which connector systems do you terminate?

We hold dies and termination specs for JST, Molex, TE Connectivity, and Phoenix Contact, plus IP67 circular and DMX (XLR) interfaces. For proprietary parts, send three free samples and we'll cut dies in week one.

How fast will I hear back on an RFQ?

Our engineering team replies to quote requests within one business day, including feasibility, a tooling/NRE estimate where relevant, and a sample lead time. Send a drawing, BOM, or a description of the application to start.