Technical Resource

Broken automotive wire harness with dust covered

7 Common Wire Harness Failures and How to Preve...

Key Takeaways (Executive Summary) The "Intermittent" Ghost: The most frustrating failure is one that comes and goes. This is usually caused by Contact Fretting (micro-motion) or a "High Resistance" crimp,...

7 Common Wire Harness Failures and How to Preve...

Key Takeaways (Executive Summary) The "Intermittent" Ghost: The most frustrating failure is one that comes and goes. This is usually caused by Contact Fretting (micro-motion) or a "High Resistance" crimp,...

engineer is checking the strain relief a custom cable assembly for a connector and wires

Designing Effective Strain Relief for Custom Ca...

Key Takeaways (Executive Summary) The Weakest Link: 90% of cable failures occur at the termination point (where the flexible cable meets the rigid connector). Strain relief transfers the force away...

Designing Effective Strain Relief for Custom Ca...

Key Takeaways (Executive Summary) The Weakest Link: 90% of cable failures occur at the termination point (where the flexible cable meets the rigid connector). Strain relief transfers the force away...

cable and tools overlay with drawings

Best Practices for Creating Custom Cable Assemb...

Key Takeaways (Executive Summary) The Golden Rule: A manufacturer builds to the Assembly Drawing, not the electrical schematic. The drawing must define physical reality (length, labels, protection). Essential Elements: Every...

Best Practices for Creating Custom Cable Assemb...

Key Takeaways (Executive Summary) The Golden Rule: A manufacturer builds to the Assembly Drawing, not the electrical schematic. The drawing must define physical reality (length, labels, protection). Essential Elements: Every...

The Ultimate Custom Cable Assembly Design Checklist

The Ultimate Custom Cable Assembly Design Check...

Key Takeaways (Executive Summary) The Goal: A perfect drawing results in an accurate quote. Vague requirements lead to "No Bid" or expensive padding to cover unknown risks. The "Big 3"...

The Ultimate Custom Cable Assembly Design Check...

Key Takeaways (Executive Summary) The Goal: A perfect drawing results in an accurate quote. Vague requirements lead to "No Bid" or expensive padding to cover unknown risks. The "Big 3"...

A professional workspace showing a technician assembling micro-coaxial cables and fine pitch connectors on a blue anti-static mat, using a magnifying lamp and precision tools.

Micro-Coaxial and Fine Pitch Assemblies for Con...

Key Takeaways (Executive Summary) The Challenge: Modern devices (drones, VR headsets, laptops) require cables that fit through hinges the size of a straw while carrying 4K video data. Micro-Coax: The...

Micro-Coaxial and Fine Pitch Assemblies for Con...

Key Takeaways (Executive Summary) The Challenge: Modern devices (drones, VR headsets, laptops) require cables that fit through hinges the size of a straw while carrying 4K video data. Micro-Coax: The...

Cable Assembly Solutions for Data Centers and Telecom

Cable Assembly Solutions for Data Centers and T...

Key Takeaways (Executive Summary) The Speed Limit: Copper (Cat6a/Cat8) is cost-effective for short distances (<30m) and 10Gbps speeds. For longer runs or 40Gbps+, you must switch to Fiber Optic. LSZH...

Cable Assembly Solutions for Data Centers and T...

Key Takeaways (Executive Summary) The Speed Limit: Copper (Cat6a/Cat8) is cost-effective for short distances (<30m) and 10Gbps speeds. For longer runs or 40Gbps+, you must switch to Fiber Optic. LSZH...

Request a Custom Cable & Wire Harness Assembly

Have a drawing or a BOM? Fill out the form. Our engineers review every submission to ensure manufacturability and provide a quick quote.

Engineering review within 24 hours
No Minimum Order Quantity (MOQ) for prototypes
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100% Electrically Tested
Material Certifications (RoHS/REACH) Available
Unlimited Customization Options
Cost-Efficient Scaling to Production
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