Custom wire harnesses and cable assemblies for drones, data centers, defense and nine more industries — engineered, wound and 100% electrically tested in our Taiwan facility, and assembled to IPC/WHMA-A-620 workmanship criteria.
Select an industry to see the connectors, build specs and standards typical to that sector — a reference for your RFQ. From drones to defense, every TeleWire Technology harness is assembled to 100% electrically tested before it ships.
Lightweight, high-flex harnesses for flight controllers, ESCs and payloads — weight-optimized and vibration-tolerant.
| Typical connectors | JST GH/SH · Molex PicoBlade |
|---|---|
| Wire build | Light-gauge · high-flex |
| Termination | Crimp · strain-relief boot |
| Test coverage | Continuity + hi-pot |
RJ45 and modular-jack assemblies, magnetics-integrated jacks and patch cabling for telecom and network equipment.
| Typical connectors | RJ45 modular jack & plug |
|---|---|
| Cable type | Cat5e–Cat6a patch · stranded |
| Sealing | Standard · IP-rated on request |
| Test coverage | Continuity + LCR |
High-speed interconnect, structured patch cabling and rack harnesses for hyperscale and edge deployments.
| Typical connectors | RJ45 modular · high-speed plug |
|---|---|
| Cable type | Cat6a / Cat8 · structured |
| Length binning | Tight tolerance available |
| Test coverage | Continuity + hi-pot |
Ruggedized, sealed harnesses built with documented inspection and full traceability.
| Typical connectors | Sealed circular · MIL-style |
|---|---|
| Wire build | Mil-spec wire on request |
| Sealing | IP67+ where required |
| Test coverage | 100% electrical + traceability |
Automotive-grade harnesses with OBD-II, J1939 and CAN bus connectivity and sealed Deutsch/Molex interfaces, rated for under-hood temperature and vibration.
| Typical connectors | Deutsch DT · Molex Mini/Micro-Fit sealed |
|---|---|
| Bus protocols | CAN · J1939 · OBD-II |
| Sealing | IP67 typical |
| Test coverage | Continuity + hi-pot |
High-reliability cabling for diagnostic and instrumentation devices — built with controlled handling and 100% electrical test.
| Typical connectors | Hirose DF series · JST |
|---|---|
| Wire build | Biocompatible jacket on request |
| Handling | Cleanroom available |
| Test coverage | 100% electrical |
Ruggedized harnesses with mil-spec wire on request, environmental sealing and full inspection traceability.
| Typical connectors | Mil-style circular |
|---|---|
| Wire build | Mil-spec on request · lacing & tying |
| Environment | Sealed · vibration-resistant |
| Test coverage | 100% + traceability |
PLC/I/O wiring, sensor cables and drive harnesses for factory automation — PROFINET, EtherCAT and fieldbus.
| Typical connectors | M8 / M12 · Phoenix Contact |
|---|---|
| Cable type | Continuous-flex · shielded |
| Bus protocols | PROFINET · EtherCAT · fieldbus |
| Test coverage | Continuity + hi-pot |
LED and architectural lighting harnesses — connectorized, length-configurable and UL-rated wire builds.
| Typical connectors | Pluggable · IDC · AMP/JST |
|---|---|
| Wire build | UL758 / UL1015 typical |
| Termination | IDC · crimp · splice |
| Test coverage | Continuity |
BESS and battery-pack harnesses, BMS sense wiring and high-current cable-to-busbar assemblies — ampacity-engineered with HV jacketing.
| Typical connectors | Busbar lugs · high-current pin |
|---|---|
| Wire build | HV-rated jacket · ampacity-engineered |
| Termination | Crimp + heat-shrink boot |
| Test coverage | Continuity + hi-pot |
Servo and encoder feedback cables with continuous-flex constructions and EMI shielding for repeated articulation.
| Typical connectors | Servo / encoder M-series · Hirose |
|---|---|
| Cable type | Continuous-flex · shielded twisted-pair |
| Termination | Soldered or crimped · strain-relieved |
| Test coverage | Continuity + flex |
Compact sensor and antenna assemblies, M8/M12 sealed interconnect rated IP67–IP69K.
| Typical connectors | M8 / M12 sealed · antenna pigtails |
|---|---|
| Wire build | Overmolded sealed |
| Sealing | IP67–IP69K |
| Test coverage | Continuity |
Working on a custom project and searching for a trusted manufacturer? Reach out to us for a rapid engineering evaluation and a detailed quote within 24 hours.
Configurable cable assemblies and wire harnesses you can spec and quote now — by what you're building, or by the connector brand you design around.
Magnetics-integrated jacks and configurable RJ45 plugs for telecom and equipment.
Overmolded, sealed assemblies for washdown, outdoor and submersion.
Continuous-flex, shielded feedback cables for motion-control axes.
BMS sense, balance and high-current packs for BESS and EV programs.
Sensor, drive and panel harnesses for factory automation.
I/O harnesses linking sensors, actuators and controllers.
Crimp-terminated power and signal harnesses for distribution.
Flat ribbon and IDC assemblies for backplane and board-to-board.
Impedance-matched LVDS and differential-pair assemblies.
Sealed automotive harnesses with OBD-II, J1939 and CAN connectivity.
Mini-Fit, Micro-Fit, PicoBlade and Mega-Fit harnesses to Molex series.
PH, XH, GH, SH and ZH connector harnesses built to JST series.
DT, DTM and DTP sealed harnesses for rugged and automotive use.
Circular and industrial Amphenol-series assemblies.
AMP, MATE-N-LOK and sealed TE-series harnesses.
Pluggable terminal-block and M-series harnesses.
DF-series fine-pitch and board-to-wire harnesses.
MX-series and automotive-grade JAE harnesses.
High-speed, high-density Samtec-series assemblies.
A buyer's reference for sourcing cable assemblies in each sector — the standards to require, plus the connectors, ratings and testing typically expected. Scroll horizontally to compare.
// Industry reference for writing an RFQ — typical values. Confirm exact requirements against your program and the current edition of each standard.
| Industry | Industry standard | Typical connectors | Wire gauge | Voltage / class | Operating temp | Key requirement | Expected testing |
|---|---|---|---|---|---|---|---|
| Drone / UAV | IPC/WHMA-A-620 · DO-160 (env.) | JST GH/SH · Molex PicoBlade | 28–22 AWG | ≤ 60 V DC | −20 to +70 °C | Low weight · high-flex | Continuity + hi-pot |
| Telecommunication | TIA-568 · UL | RJ45 modular jack & plug | 26–24 AWG | ≤ 60 V (PoE) | 0 to +60 °C | Low skew · return loss | Continuity + LCR |
| Data Center | ANSI/TIA-942 · TIA-568 | RJ45 · high-speed | 26–22 AWG | ≤ 60 V (PoE++) | 0 to +60 °C | Density · impedance match | Continuity + hi-pot |
| Defense | IPC/WHMA-A-620 Cl.3 · MIL-STD / AS50881 | Sealed circular · MIL-style | 24–12 AWG | Per program | −55 to +125 °C | Traceability · ruggedization | 100% + traceability |
| Automotive | IATF 16949 · USCAR-2 · ISO 16750 | Deutsch DT · Molex sealed | 22–10 AWG | 12 / 24 / 48 V · HV to 800 V | −40 to +125 °C | Sealing · vibration | Continuity + hi-pot |
| Medical | ISO 13485 · IEC 60601-1 | Hirose DF · JST | 30–24 AWG | ≤ 60 V (SELV) | +10 to +40 °C | Biocompatible · traceable | 100% electrical |
| Aerospace | AS9100 · AS50881 (EWIS) · DO-160 | Mil-style circular | 24–12 AWG | 28 V DC / 115 V 400 Hz | −55 to +125 °C | Weight · fire-resistance | 100% + traceability |
| Industrial Automation | UL 508A · IEC 61158 (fieldbus) | M8 / M12 · Phoenix | 22–16 AWG | 24 V DC / 480 V AC | −20 to +80 °C | Drag-chain flex · EMI shield | Continuity + hi-pot |
| Lighting | UL 1598 · UL 758 (AWM wire) | Pluggable · IDC | 22–18 AWG | ≤ 600 V (Class 2 / line) | −20 to +105 °C | UL-rated jacket | Continuity + hi-pot |
| Power & Energy | UL 9540 / UL 1973 · IEC 62619 | Busbar lug · HV pin | 12 AWG–4/0 | 48 V – 1500 V DC | −40 to +90 °C | Ampacity · HV isolation | Continuity + hi-pot |
| Robotics | ISO 10218 · UL | Servo / encoder M-series | 26–18 AWG | ≤ 600 V | −20 to +80 °C | Continuous-flex life | Continuity + flex |
| Wireless / IoT | IEC 60529 (IP) · UL | M8 / M12 · antenna pigtail | 28–22 AWG | ≤ 60 V DC | −40 to +85 °C | Sealing · compact | Continuity |
Have a drawing or a BOM? Fill out the form. Our engineers review every submission to ensure manufacturability and provide a quick quote.
Four pillars that hold across every industry on this page — connector flexibility, scale from prototype to mass production, 100% electrical test on every unit, and a one-business-day engineering reply.
Designed around your series of choice — Molex, JST, TE Connectivity, Deutsch, Amphenol, Phoenix Contact, Hirose, JAE and Samtec. No "re-spec to our preferred brand" conversations.
From a single bench unit to high-volume annual runs — your part keeps the same engineering team, BOM and tooling continuity from first crimp through full production.
Continuity, hi-pot and — where applicable — LCR verification on every unit before it leaves the floor. Test reports available with shipment for audit-grade programs.
Engineering responds to RFQs within one business day — DFM feedback, drawings and BOM clarifications in the first round, not after routing through sales.
TeleWire Technology builds custom wire harnesses and cable assemblies for twelve verticals: drone/UAV, telecommunication, data center, defense, automotive, medical, aerospace, industrial automation, lighting, power & energy, robotics, and wireless/IoT — plus cross-industry configurations you can browse and quote directly.
Yes. Every assembly is built to IPC/WHMA-A-620 Class 1–3 workmanship criteria, with the inspection level and documentation matched to your program — including 100% electrical test and full lot traceability for medical, automotive, aerospace and defense work. We build to your quality requirements and supply the records your audit needs.
Yes. Programs typically begin with an engineering sample or low-volume prototype for design-in, then scale to recurring production on the same floor with the same engineering team. There is no minimum to request a quote.
We terminate to Molex, JST, TE Connectivity, Deutsch, Amphenol, Hirose, Phoenix Contact, JAE and Samtec, among others. If your design specifies a particular series, we source and build to it.
Our engineering team replies to quote requests within one business day, including feasibility, a tooling/NRE estimate where relevant, and a sample lead time. Send a drawing, BOM, or a description of the application to start.