INDUSTRY APPLICATION

Robotics & Motion

Custom wire harnesses and cable assemblies for robotics and motion systems — robot-arm internal harnesses, dynamic and torsional flex looms, servo motor power and feedback, teach-pendant cables, end-effector (EOAT) harnesses, and AGV / AMR wiring. Built for millions of flex cycles and 100% electrically tested in Taiwan since 1998.

Flex life
10M+cycles
Torsion
±180°/m
Lead
3weeks
MOQ
50pcs
100% E-TESTED
ROBOTICS-GRADE QUALITY SYSTEMISO 9001:2015IPC/WHMA-A-620100% ELECTRICAL TESTRoHS · REACH🇹🇼 MADE IN TAIWAN

What We Build For Robotics & Motion

A robot harness moves for a living. Bend, twist, and accelerate millions of times before anything else on the machine wears out. For twenty-eight years we've built arm-internal looms, dress packs, and dynamic-flex cables for robot builders, cobot makers, and AGV / AMR integrators.

Our robotics practice spans robot-arm internal harnesses, dynamic and torsional flex looms, servo motor power and encoder feedback, teach-pendant and HMI cables, end-effector (EOAT) harnesses, AGV / AMR wiring, and robot vision and sensor cables — power, signal, and data on one bill of materials.

The same line in Taiwan wires all of it — from a feasibility sample to production-cell volumes. Send a sketch, a BOM, or a competitor sample, and we return a design-for-manufacture review in three business days.

Coverage
Arm · Servo · EOATdynamic flex · dress pack · AMR
Volume sweet spot
1K – 80K /yrrack-scale volumes scale higher
First-call SLA
1 business dayengineering, not sales
Workflow
DFM → Sample → PPAP100% e-test + TDR / eye on request

Need Custom Cable Assembly or Wire Harnesses?

Working on a custom project and searching for a trusted manufacturer? Reach out to us for a rapid engineering evaluation and a detailed quote within 24 hours.

Request Custom Quote
HARNESS FAMILIES

3 Product Families Do Most Of The Robotics & Motion Work.

ARM-01 · DYNAMIC

Arm & dress-pack harness

Joint-to-joint and dress-pack looms with PUR jackets, rated for continuous bend and torsion through the arm.

Gauge16–24 AWG
JacketPUR
Flex10M+ cyc
Testflex proof
SRV-02 · SERVO

Servo & feedback cable

Shielded servo motor power with encoder / resolver feedback for robot joints. M23 circular, EMC-screened.

Gauge12–20 AWG
ConnectorM23 · circular
Shield≥ 85%
Test100%
EOA-03 · END-EFFECTOR

End-effector (EOAT) harness

Gripper, tool and sensor harnesses for the end of arm. Compact, flexible and quick-change ready.

Gauge22–28 AWG
ConnectorM8 · Molex
SignalI/O · sensor
Test100%
SPECIFICATION

Robotics Assembly Specifications — Baseline.

ELECTRICAL · MECHANICALTWT-01.E

Conductor Fine-strand tinned Cuflex-optimized
Wire gauge 30 – 12 AWG
Insulation PUR · TPE · siliconeper drawing
Voltage class ≤ 600 V ACservo
Flex life 10M+ cyclesdynamic
Torsion ±180°/moption
Bend radius 7.5 × ODcontinuous flex
Shielding braid + foil≥ 85% EMC

ENVIRONMENTAL · QUALIFICATIONTWT-01.Q

Op temperature −40 / +90 °C
Storage temp −50 / +100 °C
Protection IP67 / IP68overmolded
Oil / abrasion oil & abrasion resistantPUR jacket
Hi-pot 1500 V AC / 1 s
Insulation R ≥ 100 MΩ
Flammability flame-retardantIEC 60332 option
RoHS · REACH Compliantdeclaration with CoC

QUALITY · DOCUMENTATIONTWT-01.D

Cert ISO 9001:2015IPC/WHMA-A-620 workmanship
Test coverage 100% e-testTDR · eye on request
PPAP Level 2 standardLevel 3 on request
FAI First Article Inspectiondimensional + electrical test
Documentation CoC · CoA · RoHS · IPCfull data pack on request
Traceability lot-levelserial on request

COMMERCIAL · LOGISTICSTWT-01.C

MOQ · prototype 50 pcs1–10 at sample rate
NRE / tooling $0 – $800amortized on volume
Sample lead Week 1
Production lead 3 weeks1 wk on expedite
Volume sweet spot 500 – 50K /yr
Bonded inventory LA, USmonthly delivery schedule
Packaging reel · bag · customper drawing
Incoterms EXW · FOB · DDP
Engineering process

Sketch To Shipment On One Floor

The same engineering team carries your part from the bench through PPAP and into production. No handoffs to another factory.

01
Day 1

Drawing review

Send a sketch, BOM, competitor sample, or pinout. Engineering replies within one business day with first-pass feasibility.

FeasibilityInitial pricingDFM questions
02
Days 2–4

DFM feedback

Flex class, jacket, shield system and connector / overmold alternates, with bend and torsion targets confirmed. Tooling and NRE quote included, marked on your drawing.

DFM markupTooling quoteMaterial BOM
03
Week 1

Sample build

Single-unit or small-batch on the production line, 100% electrical-tested with flex validation on request before shipment. Test data sent before pickup.

Sample(s)Test reportPhotos
04
Weeks 2–3

PPAP / First Article

Dimensional, electrical and materials reports included, with IMDS material reporting on request. Customer drawing markup approval before production release.

PPAP 2 / 3First ArticleMaterial certs
05
Week 3+

Production

100% electrical test on every assembly. Packaged, labeled and shipped per drawing. Optional LA-bonded inventory for monthly delivery schedules.

Serialized partsTest recordCoC / CoA

Build Your Cable Assembly

Have a drawing or a BOM? Fill out the form. Our engineers review every submission to ensure manufacturability and provide a quick quote.

Engineering review within 24 hours
No Minimum Order Quantity (MOQ) for prototypes
ISO 9001:2015 Compliant Assembly
100% Electrically Tested
Material Certifications (RoHS/REACH) Available
Unlimited Customization Options
Cost-Efficient Scaling to Production
Premium Quality: Made in Taiwan

Request a Quote

Frequently asked questions

What flex and torsion life can you build to?

We build dynamic-flex harnesses with fine-strand conductors and PUR jackets rated for 10 million or more bend cycles, with torsional flex to ±180°/m, and flex / torsion validation on request. Bend radius and travel are matched to your robot's motion envelope.

Can you build servo power and encoder feedback cables?

Yes. Shielded servo motor power with encoder / resolver feedback in M23 circular and other connector systems, EMC-screened and hi-pot tested.

What's the minimum order quantity (MOQ)?

50 pieces for a typical automotive assembly. Prototype runs of 1–10 units are billed at sample rate and ship in the first week, so you can validate fit before tooling for volume.

Do you build robot dress packs and arm-internal looms?

Yes. Joint-to-joint internal harnesses and external dress packs combining power, feedback, sensor and pneumatic-electrical routing, built to your arm geometry and quick-change ready.

How fast will I hear back on an RFQ?

Our engineering team replies to quote requests within one business day, including feasibility, a tooling/NRE estimate where relevant, and a sample lead time. Send a drawing, BOM, or a description of the application to start.