Custom Hirose Wire Harnesses

Ultra-Compact Hirose Internal Routing

TeleWire Technology partners with leading medical device, telecommunications, and aerospace OEMs to manufacture microscopic internal interconnects. Utilizing genuine Hirose (HRS) technology, we deliver highly specialized wire harnesses that fit into the tightest chassis profiles while maintaining absolute signal integrity and high-frequency performance.

Hirose Integration Capabilities:

  • U.FL & W.FL Series: Ultra-miniature coaxial harnesses for internal RF and Wi-Fi/Bluetooth antenna routing.
  • DF13 & DF14 Series (1.25mm Pitch): Low-profile, multi-pin signal routing for notebook computers, medical imaging, and flat-panel displays.
Custom Hirose Wire Harnesses

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Supported Series & Part Numbers

We maintain extensive tooling and automated processing capabilities for the following industry-standard interconnects. If your specific part number is not listed, contact engineering for 1:1 cross-referencing.

Connector Series Pitch (mm / inch) Key Part Numbers Ideal Application
Hirose U.FL Series Sub-Miniature Coaxial (2.5mm Mated Height)
U.FL-R-SMT-1U.FL-LP-040U.FL-LP-066U.FL-LP-088U.FL-LP-068
 The global OEM standard for 6GHz+ high-frequency RF, Wi-Fi, and GPS antenna interconnects in compact chassis.
Hirose W.FL Series Ultra-Miniature Coaxial (1.4mm Mated Height)
W.FL-R-SMT-1W.FL-LP-040W.FL2-R-SMT-1W.FL-LP-030
 Ultra-low profile, high-frequency transmission for space-constrained laptops, tablets, and IoT devices.
Hirose DF11 Series 2.00mm (.079") Dual Row
DF11-4DS-2CDF11-6DS-2CDF11-8DS-2CDF11-10DS-2CDF11-4DP-2DSADF11-6DP-2DSA
 Double-row, space-saving signal designs heavily utilized in industrial IPCs and factory automation.
Hirose DF13 Series 1.25mm (.049") Single & Dual Row
DF13-2S-1.25CDF13-3S-1.25CDF13-4S-1.25CDF13-5S-1.25CDF13-2P-1.25DSADF13-3P-1.25DSA
 Multi-pin miniature signal routing for notebook computers, portable medical devices, and consumer electronics.
Hirose DF14 Series 1.25mm (.049") Low Profile
DF14-2S-1.25CDF14-5S-1.25CDF14-10S-1.25CDF14-2P-1.25HDF14-5P-1.25H
 Ultra-low profile, vacuum-compatible routing specifically designed to fit behind slim LCD displays.
Hirose DF1B Series 2.50mm (.098") Single Row
DF1B-2S-2.5RDF1B-3S-2.5RDF1B-4S-2.5RDF1B-2P-2.5DSADF1B-3P-2.5DSA
 Highly reliable, standard wire-to-board routing for household appliances and white goods.
Hirose DF3 Series 2.00mm (.079") Single Row
DF3-2S-2CDF3-3S-2CDF3-4S-2CDF3-2P-2DSADF3-3P-2DSA
 Cost-effective, high-volume standard signal connections for office equipment and consumer peripherals.
Hirose DF50 Series 1.00mm (.039") Positive Lock
DF50-20S-1CDF50-30S-1CDF50-40S-1CDF50-20DP-1VDF50-30DP-1V
 High-vibration wire-to-board arrays featuring a robust positive locking mechanism for LCDs and industrial screens.
Hirose DF60 Series 10.16mm (.400") High Power
DF60-2S-10.16CDF60-3S-10.16CDF60-4S-10.16CDF60-2P-10.16DSADF60-3P-10.16DSA
 Extreme high-current power distribution (Up to 45A) for robotics, servers, and medical power supplies.
Hirose HR10A Series Push-Pull Circular
HR10A-7P-4SHR10A-7P-6SHR10A-10P-10SHR10A-10P-12SHR10A-7R-4PHR10A-7R-6P
 High-reliability, push-pull locking circular interconnects standard in high-end medical imaging and camera equipment.
Hirose LF Series Waterproof Circular
LF07WBP-3SLF07WBP-6SLF10WBP-12SLF13WBP-20SLF07WBR-3PLF07WBR-6P
 IP68 sealed, bayonet-locking metal circular routing for harsh environment factory automation and sensors.

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Manufacturing of unlisted custom assemblies
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Equivalent alternatives for obsolete parts
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Technical FAQs

Common questions from procurement and engineering teams.

What are Hirose U.FL and W.FL wire harnesses typically used for?

A: These ultra-miniature coaxial harnesses are the global standard for high-frequency internal routing. They are primarily used to connect PCBs to internal Wi-Fi, Bluetooth, GPS, and cellular antennas within very tight enclosures like laptops and IoT devices.

Can you test the high-frequency performance of Hirose micro-coaxial routing? 

A: Yes. We don't just test for continuity; we utilize Vector Network Analyzers (VNA) to validate the Voltage Standing Wave Ratio (VSWR) and insertion loss, guaranteeing the harness will perform flawlessly at frequencies up to 6GHz+.

What is the advantage of using Hirose DF13 or DF14 internal wiring? 

A: The DF13 and DF14 series feature a 1.25mm pitch with an incredibly low-profile mating height. They are essential for internal signal routing in space-constrained hardware like flat-panel displays, portable medical monitors, and consumer electronics.

Can you manufacture Hirose assemblies with FEP or PTFE insulated wire? 

A: Yes. For high-temperature or aerospace applications requiring Hirose DF series interconnects, we process high-performance FEP and PTFE (Teflon™) wire, which offers exceptional thermal stability and a very low dielectric constant.

Manufacturing Standards & Capabilities

ISO 9001 Certified Factory

TeleWire Technology operates under strict ISO 9001 Quality Management Systems. Every production run undergoes rigorous IQC (Incoming Quality Control) and IPQC (In-Process Quality Control) to ensure consistent, OEM-grade reliability for global supply chains.

IPC/WHMA-A-620 Compliance

Our assembly technicians adhere to IPC/WHMA-A-620 standards for cable and wire harness fabrication. We guarantee precision crimp height, pull-force retention, and strain relief integrity for high-vibration automotive and industrial environments.

100% Electrical Testing

Zero defect policy. 100% of finished assemblies undergo automated testing for continuity, shorts, and mis-wiring. For critical safety applications, we provide advanced VSWR testing, high-pot testing, and insertion force validation.

Custom Component Sourcing

We source genuine connectors from Amphenol, TE Connectivity, Molex, and JST, or provide cost-effective, high-quality equivalents to meet your BOM targets. Our engineering team supports rapid prototyping with low MOQs and fast turnaround times.

Have 2D or 3D drawings ready?

Talk to our engineering team for immediate design validation and DFM (Design for Manufacturing) support.

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