TeleWire Technology Co., Ltd - Custom Cable Assembly & Wire Harness

Precision wire harness assembly featuring CNC wire cutting, automated crimping, and ultrasonic welding. Includes polyolefin sleeving, heat shrink tubing, and spiral binding with EMI shielding options. Full continuity testing and hi-pot validation ensure reliable performance.

Multi-conductor cable assemblies with twisted pair configurations, braided shielding, and foil wrap construction. Features Low Pressure Molding (LPM), PUR jacketing, and impedance-matched designs. Includes drain wire integration and cross-talk suppression for signal integrity.

Precision connector integration with IDC termination, gold-plated contacts, and IPC-620 soldering standards. Features IP67/68 environmental sealing, backshell assembly, and polarization keying. Includes contact resistance testing, insertion force validation, and cable strain relief integration.

Advanced quality validation with hi-pot dielectric testing, TDR impedance analysis, and pull force verification. Features AOI (Automated Optical Inspection), X-ray solder joint analysis, and thermal cycling validation. Includes ROHS compliance testing, salt spray corrosion resistance, and UL/CSA certification support.

Seamless transition from prototype validation to high-volume manufacturing with DFM (Design for Manufacturability) optimization. Features automated wire processing, pick-and-place assembly, and lean manufacturing principles. Includes process validation, SPC (Statistical Process Control), and scalable tooling for volume production

Engineered custom cable solutions with hybrid construction, multi-durometer overmolding, and application-specific material selection. Features flexible PCB integration, custom conductor configurations, and specialized jacketing compounds. Includes environmental stress screening, bend radius optimization, and bespoke tooling fabrication for unique geometries.