当社の製造能力
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Wire Harness Assemblies Manufacturing
Precision wire harness assembly featuring CNC wire cutting, automated crimping, and ultrasonic welding. Includes polyolefin sleeving, heat shrink tubing, and spiral binding with EMI shielding options. Full continuity testing and hi-pot validation ensure reliable performance.
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Multi-Conductor Assemblies
Multi-conductor cable assemblies with twisted pair configurations, braided shielding, and foil wrap construction. Features Low Pressure Molding (LPM), PUR jacketing, and impedance-matched designs. Includes drain wire integration and cross-talk suppression for signal integrity.
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Connector Integration
Precision connector integration with IDC termination, gold-plated contacts, and IPC-620 soldering standards. Features IP67/68 environmental sealing, backshell assembly, and polarization keying. Includes contact resistance testing, insertion force validation, and cable strain relief integration.
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Quality Testing & Inspection
Advanced quality validation with hi-pot dielectric testing, TDR impedance analysis, and pull force verification. Features AOI (Automated Optical Inspection), X-ray solder joint analysis, and thermal cycling validation. Includes ROHS compliance testing, salt spray corrosion resistance, and UL/CSA certification support.
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Prototype to Large-Scale Production
Seamless transition from prototype validation to high-volume manufacturing with DFM (Design for Manufacturability) optimization. Features automated wire processing, pick-and-place assembly, and lean manufacturing principles. Includes process validation, SPC (Statistical Process Control), and scalable tooling for volume production
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Custom Solutions
Engineered custom cable solutions with hybrid construction, multi-durometer overmolding, and application-specific material selection. Features flexible PCB integration, custom conductor configurations, and specialized jacketing compounds. Includes environmental stress screening, bend radius optimization, and bespoke tooling fabrication for unique geometries.
Premier Taiwan Manufacturer
コア能力
Smart Alternative to China & Vietnam Manufacturing
In a global market facing supply chain uncertainty, TeleWire stands out as your stable, high-quality partner. As a premier Taiwan manufacturer, we offer a strategic advantage over competitors in China and Vietnam:
- Superior Quality Control: Unlike low-cost regions where quality can fluctuate, our ISO-certified facility in Taiwan guarantees consistent engineering precision for every custom cable assembly.
- Intellectual Property Protection: We operate under Taiwan’s strict IP laws, ensuring your proprietary designs and custom wire harness specifications remain safe and confidential.
- Competitive Pricing: Through advanced automation and supply chain efficiency, we deliver pricing that competes globally without cutting corners on materials or safety.
- Reliable Lead Times: Avoid the congestion and raw material shortages common in developing manufacturing hubs.
Comprehensive Manufacturing Services
At TeleWire Technology, we provide complete turnkey solutions as your dedicated Taiwan manufacturer. We guide your project from concept to completion with a full suite of services:
- Design & Engineering: Expert assistance in optimizing your custom wire harness layouts for manufacturability and cost-efficiency.
- Rapid Prototyping: Fast sample production to validate your custom cable assembly designs before mass production.
- Precision Assembly: ISO-standard manufacturing capable of handling complex specifications.
- Quality Assurance: Comprehensive electrical testing and 100% visual inspection to ensure zero defects.
- Value-Added Support: specialized services including technical drawing (CAD) provision and rapid quote responses to keep your project moving.
Collaborative Engineering & Design
Our process begins with a deep dive into your project requirements. Our engineers work side-by-side with you to identify specific constraints and performance goals for your custom cable assembly.
As an experienced Taiwan manufacturer, we leverage this insight to create detailed CAD models and digitally simulate potential designs. This allows us to validate the functionality of your custom wire harness virtually—identifying issues before physical prototyping begins.
Full-Scale Customization Capabilities
As a versatile Taiwan manufacturer, TeleWire Technology delivers tailored solutions for diverse industries, including industrial machinery, I/O systems, home appliances, and automotive cable assembly. We offer comprehensive customization options to ensure your custom wire harness meets the exact demands of your application.
- Cables & Wires: Beyond standard length and gauge options, we specialize in high-performance insulation. We offer single, double, and triple-extruded cable variations for specialized durability. Additionally, we provide advanced shielding and jacketing materials to ensure optimal protection in harsh environments.
- Connectors: We support a vast range of connector styles to fit your custom cable assembly, ranging from major brands like Molex and JST to specific custom requirements.
- Accessories & Management: We provide complete installation solutions, including strain relief adapters, cable clamps, and straps to ensure secure cable management and long-term reliability.
Rigorous Safety & Reliability Testing
At TeleWire, quality is non-negotiable. As a dedicated Taiwan manufacturer, we ensure that every custom cable assembly we produce can withstand the harshest operating environments. We customize our validation protocols to meet your specific industry standards, ensuring your custom wire harness performs flawlessly in the field.
Environmental Stress Testing:
- Heat Age & Thermal Resistance: Verifying insulation integrity under extreme temperature fluctuations.
- Chemical Tolerance: Ensuring resistance to oils, solvents, and corrosive elements.
Mechanical Durability Testing:
- Tensile Strength & Adherence: Testing crimp reliability and connector retention force.
- Abrasion & Scrape Resistance: Simulating wear and tear to guarantee long-term durability.
- Pinching & Crush Testing: Validating structural integrity under physical pressure.
Physical Inspection:
- Precision Diameter Measurement: Ensuring strict adherence to dimensional tolerances.
From Prototype to Mass Production
At TeleWire, we are built to grow with you. As a flexible Taiwan manufacturer, we understand that project needs vary. Whether you require a small batch of custom wire harnesses for NPI (New Product Introduction) or high-volume execution for mass markets, our facility is optimized for efficiency.
We bridge the gap between agility and capacity, ensuring that every custom cable assembly order—big or small—is delivered on time without ever compromising on quality or durability.