INDUSTRY APPLICATION

Industrial Automation

Custom wire harnesses and cable assemblies for factory and process automation — M12 / M8 sensor-actuator cordsets, continuous-flex drag-chain harnesses, industrial Ethernet and fieldbus cabling, and servo motor power and feedback. Engineered and 100% electrically tested in Taiwan since 1998.

Protection
IP67/68sealed
Flex life
5M+cycles
Lead
3weeks
MOQ
50pcs
100% E-TESTED
AUTOMATION-GRADE QUALITY SYSTEMISO 9001:2015IPC/WHMA-A-620100% ELECTRICAL TESTRoHS · REACH🇹🇼 MADE IN TAIWAN

What We Build For Industrial Automation

The factory floor punishes cable. Vibration, oil, abrasion, and millions of flex cycles in a cable carrier. For twenty-eight years we've built sealed cordsets and continuous-flex harnesses for machine builders, robot integrators, and automation OEMs that keep running shift after shift.

Our automation practice spans M12 / M8 sensor-actuator cordsets, continuous-flex drag-chain harnesses, industrial Ethernet and fieldbus cabling, servo motor power and feedback, encoder cables, and I/O and control-panel harnesses — power, signal, and data on one bill of materials.

The same line in Taiwan wires all of it — from a feasibility sample to high-mix production volumes. Send a sketch, a BOM, or a competitor sample, and we return a design-for-manufacture review in three business days.

Coverage
Cordset · Flex · ServoM12/M8 · drag-chain · fieldbus
Volume sweet spot
100 – 50K /yrrack-scale volumes scale higher
First-call SLA
1 business dayengineering, not sales
Workflow
DFM → Sample → PPAP100% e-test + TDR / eye on request

Industrial Automation Cable Assembly Applications.

Need Custom Cable Assembly or Wire Harnesses?

Working on a custom project and searching for a trusted manufacturer? Reach out to us for a rapid engineering evaluation and a detailed quote within 24 hours.

Request Custom Quote
HARNESS FAMILIES

3 Product Families Do Most Of The Industrial Automation Work.

[ FAMILY IMAGE ]
COR-01 · CORDSET

M12 / M8 cordset

Overmolded sensor and actuator cordsets, straight or angled, A/B/D/X-coded. Sealed to IP67 / IP68.

Wire18–24 AWG
ConnectorM12 · M8
SealIP67/ 68
100%hi-pot
[ FAMILY IMAGE ]
FLX-02 · FLEX

Continuous-flex harness

Drag-chain and cable-carrier harnesses with PUR jackets, rated for 5M+ bend cycles in motion applications.

Gauge16–24 AWG
JacketPUR
Flex5M+ cyc
Testflex proof
[ FAMILY IMAGE ]
SRV-03 · SERVO

Servo & feedback cable

Shielded servo motor power and encoder / feedback cables, drag-chain rated and EMC-screened.

Gauge10–18 AWG
ConnectorM23 · circular
Shield≥ 85%
Test100%
SPECIFICATION

Industrial Automation Assembly Specifications — Baseline.

ELECTRICAL · MECHANICALTWT-01.E

Conductor Stranded tinned Cufine-strand for flex
Wire gauge 28 – 10 AWG
Insulation PUR · PVC · TPE · PPper drawing
Voltage class ≤ 600 V ACservo / VFD
Flex life 5M+ cyclesdrag-chain rated
Bend radius 7.5 × ODcontinuous flex
Shielding braid + foil≥ 85% EMC
Color code per drawing

ENVIRONMENTAL · QUALIFICATIONTWT-01.Q

Op temperature −40 / +90 °C
Storage temp −50 / +100 °C
Protection IP67 / IP68overmolded
Oil resistance oil & coolant resistantPUR jacket
Hi-pot 1500 V AC / 1 s
Insulation R flame-retardantIEC 60332 option
Flammability FAR 25.853jacket option
RoHS · REACH Compliantdeclaration with CoC

QUALITY · DOCUMENTATIONTWT-01.D

Cert ISO 9001:2015IPC/WHMA-A-620 workmanship
Test coverage 100% e-testTDR · eye on request
PPAP Level 2 standardLevel 3 on request
FAI First Article Inspectiondimensional + electrical test
Documentation CoC · CoA · RoHS · IPCfull data pack on request
Traceability lot-levelserial on request

COMMERCIAL · LOGISTICSTWT-01.C

MOQ · prototype 50 pcs1–10 at sample rate
NRE / tooling $0 – $1000amortized on volume
Sample lead Week 1
Production lead 3 weeks1 wk on expedite
Volume sweet spot 100 – 50K /yr
Bonded inventory LA, USmonthly delivery schedule
Packaging reel · bag · customper drawing
Incoterms EXW · FOB · DDP
Engineering process

Sketch to shipment on one floor

The same engineering team carries your part from the bench through PPAP and into production. No handoffs to another factory.

01
Day 1

Drawing review

Send a sketch, BOM, competitor sample, or pinout. Engineering replies within one business day with first-pass feasibility.

FeasibilityInitial pricingDFM questions
02
Days 2–4

DFM feedback

Jacket, flex class, shield system and connector / overmold alternates. Tooling and NRE quote included in the first round, marked on your drawing.

DFM markupTooling quoteMaterial BOM
03
Week 1

Sample build

Single-unit or small-batch on the production line, 100% electrical-tested before shipment. Test data and photos sent before pickup.

Sample(s)Test reportPhotos
04
Weeks 2–3

PPAP / First Article

Dimensional, electrical and materials reports included. Customer drawing markup approval before production release.

PPAP 2 / 3First ArticleMaterial certs
05
Week 3+

Production

100% electrical test on every assembly. Packaged, labeled and shipped per drawing. Optional LA-bonded inventory for monthly delivery schedules.

Serialized partsTest recordCoC / CoA

Build Your Cable Assembly

Have a drawing or a BOM? Fill out the form. Our engineers review every submission to ensure manufacturability and provide a quick quote.

Engineering review within 24 hours
No Minimum Order Quantity (MOQ) for prototypes
ISO 9001:2015 Compliant Assembly
100% Electrically Tested
Material Certifications (RoHS/REACH) Available
Unlimited Customization Options
Cost-Efficient Scaling to Production
Premium Quality: Made in Taiwan

Request a Quote

Frequently asked questions

What flex life can you build to for drag-chain use?

We build continuous-flex harnesses with fine-strand conductors and PUR jackets rated for 5 million or more bend cycles, with flex validation testing on request. Bend radius and travel are matched to your cable carrier.

What IP rating and connectors do you offer?

Overmolded M12 and M8 cordsets sealed to IP67 / IP68 in A, B, D and X coding, plus M23 circular, RJ45 and ferrule terminations. Straight or angled, in any length.

Do you build industrial Ethernet and fieldbus cabling?

Yes. EtherCAT, PROFINET and EtherNet/IP assemblies to 1 GbE with M12 X / D-coded or RJ45 terminations, wiremap- and insertion-loss tested.

Which connector systems do you terminate?

We hold dies and termination specs for TE Connectivity, Phoenix Contact, Molex, and JAE — including M12 / M8 / M23 circular, RJ45, and DIN-rail terminal systems. For proprietary parts, send three free samples and we'll cut dies in week one.

How fast will I hear back on an RFQ?

Our engineering team replies to quote requests within one business day, including feasibility, a tooling/NRE estimate where relevant, and a sample lead time. Send a drawing, BOM, or a description of the application to start.