INDUSTRY APPLICATION

Automotive Electronics

Custom wire harnesses and cable assemblies for automotive and mobility electronics — infotainment and display, telematics and antenna, body and comfort modules, lighting, and sensor and charging-accessory wiring. Built to PPAP with 100% electrical test in Taiwan since 1998.

Temp class
125°C
Voltage
12 / 48V
Lead
3weeks
MOQ
50pcs
100% E-TESTED
AUTOMOTIVE QUALITY SYSTEMISO 9001:2015IPC/WHMA-A-620100% ELECTRICAL TESTRoHS · REACH🇹🇼 MADE IN TAIWAN

What We Build For Automotive

Every module needs an interconnect. For twenty-eight years we've built harnesses and cable assemblies for automotive electronics OEMs, Tier-1s, and the aftermarket — infotainment, body, telematics, and lighting that survive the cabin and under-hood environment.

Our automotive practice covers infotainment and display, telematics and antenna, body and comfort electronics, interior and accessory lighting, convenience sensor and camera wiring, and charging-accessory harnesses — copper, coax, and flex on one bill of materials.

We build to PPAP with 100% electrical test, full lot traceability, and ISO 9001:2015 and IPC/WHMA-A-620 workmanship. Send a sketch, a BOM, or a sample, and we return a design-for-manufacture review in three business days.

Coverage
Infotainment · Body · Telematicscopper · coax · flex
Volume sweet spot
1K – 50K /yrrack-scale volumes scale higher
First-call SLA
1 business dayengineering, not sales
Workflow
DFM → Sample → PPAP100% e-test + TDR / eye on request

Automotive Electronics Cable Assembly Applications.

Need Custom Cable Assembly or Wire Harnesses?

Working on a custom project and searching for a trusted manufacturer? Reach out to us for a rapid engineering evaluation and a detailed quote within 24 hours.

Request Custom Quote
HARNESS FAMILIES

3 Product Families Do Most Of The Data Center Work.

INF-01 · DATA

Infotainment & display harness

LVDS, coax and USB harnesses for head units, displays and cameras. FAKRA, Molex or JAE, routed for the cabin.

Gauge28–32 AWG
ConnectorFAKRA · JAE
SignalLVDS
Test100%
BODY-02 · BODY

Body & comfort harness

Seat, mirror, window and HVAC module harnesses. LIN / CAN, sealed and strain-relieved for cabin and door.

Gauge18–24 AWG
ConnectorTE · MQS
BusLIN / CAN
Test100%
PWR-03 · POWER

Automotive Ethernet harness

100 / 1000 BASE-T1 single- and multi-pair Ethernet harnesses for zonal architectures and infotainment data.

Gauge22–26 AWG
ConnectorTE · Molex
Rate1000BASE-T1
Test100%
Engineering process

Sketch To Shipment On One Floor

The same engineering team carries your part from the bench through PPAP and into production. No handoffs to another factory.

01
Day 1

Drawing review

Send a sketch, BOM, competitor sample, or pinout. Engineering replies within one business day with first-pass feasibility.

FeasibilityInitial pricingDFM questions
02
Days 2–4

DFM feedback

Terminal, seal, jacket and connector alternates, with temperature and fluid requirements confirmed. Tooling and NRE quote included, marked on your drawing.

DFM markupTooling quoteMaterial BOM
03
Week 1

Sample build

Single-unit or small-batch on the production line, 100% electrical-tested before shipment. Test data and photos sent before pickup.

Sample(s)Test reportPhotos
04
Weeks 2–3

PPAP / First Article

Dimensional, electrical and materials reports included, with IMDS material reporting on request. Customer drawing markup approval before production release.

PPAP 2 / 3First ArticleMaterial certs
05
Week 3+

Production

100% electrical test on every assembly. Packaged, labeled and shipped per drawing. Optional LA-bonded inventory for monthly delivery schedules.

Serialized partsTest recordCoC / CoA
SPECIFICATION

Automotive Electronics Assembly Specifications — Baseline.

ELECTRICAL · MECHANICALTWT-01.E

Conductor Stranded tinned Cu
Wire gauge 32 – 10 AWGTXL / GXL / FLRY
Insulation XLPE · PVC · TPE · PPper drawing
Voltage class ≤ 16 V48 V option
Current to 60 A
Bend radius 4 × OD min
Shielding braid + foil · drainFAKRA coax
Color code per drawingOEM standard

ENVIRONMENTAL · QUALIFICATIONTWT-01.Q

Op temperature −40 / +125 °C
Storage temp −40 / +125 °C
Vibration Random + sineto customer profile
Fluid resistance oil / fuel-resistantjacket option
Hi-pot 500 V AC / 1 s1000 V option
Insulation R ≥ 100 MΩ
Flammability FMVSS 302jacket option
RoHS · REACH Compliantdeclaration with CoC

QUALITY · DOCUMENTATIONTWT-01.D

Cert ISO 9001:2015IPC/WHMA-A-620 workmanship
Test coverage 100% e-testTDR · eye on request
PPAP Level 2 standardLevel 3 on request
FAI First Article Inspectiondimensional + electrical test
Documentation CoC · CoA · RoHS · IPCfull data pack on request
Traceability lot-levelserial on request

COMMERCIAL · LOGISTICSTWT-01.C

MOQ · prototype 50 pcs1–10 at sample rate
NRE / tooling $0 – $800amortized on volume
Sample lead Week 1
Production lead 3 weeks1 wk on expedite
Volume sweet spot 500 – 100K /yr
Bonded inventory LA, USmonthly delivery schedule
Packaging reel · bag · customper drawing
Incoterms EXW · FOB · DDP

Build Your Cable Assembly

Have a drawing or a BOM? Fill out the form. Our engineers review every submission to ensure manufacturability and provide a quick quote.

Engineering review within 24 hours
No Minimum Order Quantity (MOQ) for prototypes
ISO 9001:2015 Compliant Assembly
100% Electrically Tested
Material Certifications (RoHS/REACH) Available
Unlimited Customization Options
Cost-Efficient Scaling to Production
Premium Quality: Made in Taiwan

Request a Quote

Frequently asked questions

What temperature class do you build to?

Standard −40 / +125 °C automotive harnesses with XLPE / TPE jackets and TXL / GXL / FLRY wire. Oil- and fuel-resistant jackets and FMVSS 302 flammability options are available per your drawing.

What's the minimum order quantity (MOQ)?

50 pieces for a typical automotive assembly. Prototype runs of 1–10 units are billed at sample rate and ship in the first week, so you can validate fit before tooling for volume.

Which connector systems do you terminate?

We hold dies and termination specs for TE Connectivity (MQS / MCON), Molex, JAE, Deutsch (DT / DTM), and JST, plus FAKRA automotive coax. For proprietary parts, send three free samples and we'll cut dies in week one.

How fast will I hear back on an RFQ?

Our engineering team replies to quote requests within one business day, including feasibility, a tooling/NRE estimate where relevant, and a sample lead time. Send a drawing, BOM, or a description of the application to start.