Phoenix Contact 5-Pin 5.08mm to Insulated Ferrules Terminal - Custom Wire Harness
- Connector Specification: Engineered as an asymmetric pigtail harness featuring a 5-position 5.08mm (0.200") pitch Phoenix Contact-style pluggable female terminal block, mated to precision-crimped insulated bootlace ferrules on the opposite end.
- Conductor Accommodation (AWG): Architecture strictly supports the integration of discrete stranded copper conductors ranging from 24 AWG up to 12 AWG (up to 2.5mm²), ensuring optimal current carrying capacity for industrial load requirements.
- Termination Methodology: The flying leads utilize color-coded, insulated wire ferrules that consolidate the stranded copper, eliminating splaying and ensuring a gas-tight, high-retention junction when inserted into secondary DIN rail contact blocks.
- Electrical Tolerances: The 5.08mm pluggable interface and integrated discrete wiring are engineered to support a maximum nominal current of 12A and a UL-rated voltage of 300V.
- Routing Architecture: Configured as a discrete point-to-point routing harness designed to rapidly bridge Programmable Logic Controllers (PLCs), sensor modules, and power supplies directly to auxiliary industrial distribution blocks.
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Manufacturing of unlisted custom assemblies
Support for complex cable & wire harness assemblies
Rapid prototyping for new designs
Equivalent alternatives for obsolete parts
Same-day engineering review
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What information do you need to provide a quote for a custom wire harness?
To provide an accurate quote and lead time, please provide:
- Technical Drawing or Diagram: Showing pinouts, lengths, and tolerances.
- Bill of Materials (BOM): Listing specific connectors (MPN) and wire gauges (AWG).
- Estimated Annual Usage (EAU): Helping us optimize pricing for your volume. Note: If you do not have a formal drawing, our engineering team can help create one based on your physical sample.
Can you suggest cost-saving alternatives for expensive connectors (e.g., TE, Molex, JST)?
Yes. We offer variety of alternative components.
We have extensive supply chain relationships in Taiwan and can suggest"Functionally Equivalent"alternatives that are fully compatible with major brands like TE, Molex, or JST but at a significantly lower cost. We will provide datasheets and samples of the alternative components for your approval before production.
How do you ensure quality control for custom cable assemblies?
Every single cable assembly undergoes rigorous testing before leaving our Taiwan facility. Our standard QC process includes:
- 100% Continuity Testing: Ensuring no opens, shorts, or miswires.
- Pull Force Testing: Verifying crimp strength.
- Visual Inspection: Checking for cosmetic defects and label accuracy.
- Hi-Pot Testing: Available upon request for high-voltage applications to ensure insulation integrity.