• 3-pin 5.08mm Phoenix Contact to 5-pin JST VHR-5N wire harness
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Phoenix Contact 3-Pin 5.08mm to JST VHR-5N 5-Pin - Custom Wire Harness

  • Connector Specification: Engineered as an asymmetric adapter featuring a 3-position 5.08mm pitch Phoenix Contact-style pluggable terminal block on one end, mated to a 5-position 3.96mm pitch JST VHR-5N rectangular housing on the opposite end.
  • Conductor Accommodation (AWG): Architecture strictly supports the integration of discrete stranded copper conductors ranging from 22 AWG up to 16 AWG, specifically dictated by the mechanical crimp tolerances of the internal JST SVH contacts.
  • Termination Methodology: Combines precision screw connections with tension sleeves at the terminal block interface and high-pressure mechanical crimping at the JST interface, ensuring a gas-tight, oxidation-resistant junction across both interconnects.
  • Electrical Tolerances: The integrated harness is engineered to support a maximum nominal current of 10A (limited by the 16 AWG maximum of the JST VH series), optimized for robust low-to-medium power distribution.
  • Routing Architecture: Configured as a discrete point-to-point adapter harness designed to bridge standard industrial controllers, Programmable Logic Controllers (PLCs), or power supplies directly to internal PCB-level headers.
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What information do you need to provide a quote for a custom wire harness?

To provide an accurate quote and lead time, please provide:

  1. Technical Drawing or Diagram: Showing pinouts, lengths, and tolerances.
  2. Bill of Materials (BOM): Listing specific connectors (MPN) and wire gauges (AWG).
  3. Estimated Annual Usage (EAU): Helping us optimize pricing for your volume. Note: If you do not have a formal drawing, our engineering team can help create one based on your physical sample.
Can you suggest cost-saving alternatives for expensive connectors (e.g., TE, Molex, JST)?

Yes. We offer variety of alternative components.

We have extensive supply chain relationships in Taiwan and can suggest"Functionally Equivalent"alternatives that are fully compatible with major brands like TE, Molex, or JST but at a significantly lower cost. We will provide datasheets and samples of the alternative components for your approval before production.

How do you ensure quality control for custom cable assemblies?

Every single cable assembly undergoes rigorous testing before leaving our Taiwan facility. Our standard QC process includes:

  • 100% Continuity Testing: Ensuring no opens, shorts, or miswires.
  • Pull Force Testing: Verifying crimp strength.
  • Visual Inspection: Checking for cosmetic defects and label accuracy.
  • Hi-Pot Testing: Available upon request for high-voltage applications to ensure insulation integrity.