• 4-pin 5.08mm pitch Phoenix Contact to flying leads wire harness
  • Single-ended 4-position 5.08mm pluggable terminal block pigtail
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4-Pin 5.08mm Pitch Phoenix Contact to Flying Leads - Custom Wire Harness

  • Terminal Specification: Features a 4-position Phoenix Contact-style pluggable female terminal block, utilizing an industry-standard 5.08mm (0.200") pitch for high-reliability PCB header mating in industrial controllers.
  • Conductor Accommodation (AWG): Architecture supports the integration of standard stranded copper conductors ranging from 24 AWG up to 12 AWG (up to 2.5mm²), ensuring optimal mechanical retention and current carrying capacity.
  • Termination Methodology: One end utilizes precision screw connections with tension sleeves to produce a gas-tight junction, while the opposite end features stripped and tinned flying leads for rapid field-wiring or direct solder integration.
  • Electrical Tolerances: The terminal block interface and integrated wiring are engineered to support a maximum nominal current of 12A and a UL-rated voltage of 300V, optimized for robust power and signal transmission.
  • Routing Architecture: Configured as a discrete, single-ended pigtail wire harness designed for rapid point-to-point bridging between Programmable Logic Controllers (PLCs), sensor arrays, and external power supply enclosures.
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What information do you need to provide a quote for a custom wire harness?

To provide an accurate quote and lead time, please provide:

  1. Technical Drawing or Diagram: Showing pinouts, lengths, and tolerances.
  2. Bill of Materials (BOM): Listing specific connectors (MPN) and wire gauges (AWG).
  3. Estimated Annual Usage (EAU): Helping us optimize pricing for your volume. Note: If you do not have a formal drawing, our engineering team can help create one based on your physical sample.
Can you suggest cost-saving alternatives for expensive connectors (e.g., TE, Molex, JST)?

Yes. We offer variety of alternative components.

We have extensive supply chain relationships in Taiwan and can suggest"Functionally Equivalent"alternatives that are fully compatible with major brands like TE, Molex, or JST but at a significantly lower cost. We will provide datasheets and samples of the alternative components for your approval before production.

How do you ensure quality control for custom cable assemblies?

Every single cable assembly undergoes rigorous testing before leaving our Taiwan facility. Our standard QC process includes:

  • 100% Continuity Testing: Ensuring no opens, shorts, or miswires.
  • Pull Force Testing: Verifying crimp strength.
  • Visual Inspection: Checking for cosmetic defects and label accuracy.
  • Hi-Pot Testing: Available upon request for high-voltage applications to ensure insulation integrity.