11-Pin 3.81mm Pitch Phoenix Contact Dual-Ended - Custom Wire Harness
- Terminal Specification: Features 11-position Phoenix Contact-style pluggable female terminal blocks on both ends, utilizing an industry-standard 3.81mm pitch for high-density PCB header mating.
- Conductor Accommodation (AWG): Architecture strictly supports the integration of standard stranded copper conductors ranging from 28 AWG up to 16 AWG (1.5mm²), ensuring optimal mechanical retention and current carrying capacity.
- Termination Methodology: Incorporates precision screw connections with tension sleeves at the terminal interface, producing a gas-tight, oxidation-resistant electrical junction that maintains high contact force under mechanical vibration.
- Electrical Tolerances: Terminations and integrated wire configurations are engineered to support a nominal current of 8A and nominal voltage of 300V, optimized for low-to-medium power signal transmission.
- Routing Architecture: Configured as a discrete, double-ended wire jumper harness designed for rapid point-to-point bridging between Programmable Logic Controllers (PLCs), sensor arrays, and industrial DIN rail enclosures.
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We specialize in custom sourcing and manufacturing. Upload your spec sheet or drawing, and our engineering team will provide a quote within 24 hours.
Manufacturing of unlisted custom assemblies
Support for complex cable & wire harness assemblies
Rapid prototyping for new designs
Equivalent alternatives for obsolete parts
Same-day engineering review
Request Custom Quote
What information do you need to provide a quote for a custom wire harness?
To provide an accurate quote and lead time, please provide:
- Technical Drawing or Diagram: Showing pinouts, lengths, and tolerances.
- Bill of Materials (BOM): Listing specific connectors (MPN) and wire gauges (AWG).
- Estimated Annual Usage (EAU): Helping us optimize pricing for your volume. Note: If you do not have a formal drawing, our engineering team can help create one based on your physical sample.
Can you suggest cost-saving alternatives for expensive connectors (e.g., TE, Molex, JST)?
Yes. We offer variety of alternative components.
We have extensive supply chain relationships in Taiwan and can suggest"Functionally Equivalent"alternatives that are fully compatible with major brands like TE, Molex, or JST but at a significantly lower cost. We will provide datasheets and samples of the alternative components for your approval before production.
How do you ensure quality control for custom cable assemblies?
Every single cable assembly undergoes rigorous testing before leaving our Taiwan facility. Our standard QC process includes:
- 100% Continuity Testing: Ensuring no opens, shorts, or miswires.
- Pull Force Testing: Verifying crimp strength.
- Visual Inspection: Checking for cosmetic defects and label accuracy.
- Hi-Pot Testing: Available upon request for high-voltage applications to ensure insulation integrity.