INDUSTRY APPLICATION

Telecom & Datacom

Custom cable assemblies and wire harnesses for telecom and datacom infrastructure — Cat5e/6/6a/8 patch cords and RJ45 assemblies, SFP/QSFP direct-attach copper, board-to-board backplane links, and PoE power cabling. Engineered and 100% electrically tested in Taiwan since 1998.

Cat rating
Cat 840 GbE
Bandwidth
40GbE
Lead
3weeks
MOQ
50pcs
100% E-TESTED
TELECOM-GRADE QUALITY SYSTEMISO 9001:2015IPC/WHMA-A-620100% ELECTRICAL TESTRoHS · REACH🇹🇼 MADE IN TAIWAN

What We Build For Telecom & Datacom

Telecom networks live or die on the interconnect. We've built copper and high-speed assemblies for carriers, equipment OEMs, and structured-cabling integrators for twenty-eight years — patch cords, DAC, and backplane links that pass the test report on first submission.

Our telecom practice spans structured cabling (Cat5e through Cat8), SFP / QSFP direct-attach copper, board-to-board and backplane interconnect, PoE and rack power, and single-pair Ethernet for converged networks — copper, twinax, and hybrid on one bill of materials.

The same line in Taiwan wires all of it — from a feasibility sample to high-mix patch-cord volumes. Send a sketch, a BOM, or a competitor sample, and we return a design-for-manufacture review in three business days.

Coverage
Copper · DAC · BackplaneCat5e–Cat8 · SFP/QSFP · board-to-board
Volume sweet spot
100 – 10K /yrpatch-cord volumes scale higher
First-call SLA
1 business dayengineering, not sales
Workflow
DFM → Sample → PPAP100% e-test + Fluke channel test

Need Custom Cable Assembly or Wire Harnesses?

Working on a custom project and searching for a trusted manufacturer? Reach out to us for a rapid engineering evaluation and a detailed quote within 24 hours.

Request Custom Quote
HARNESS FAMILIES

3 Product Families Do Most Of The Work.

Gray Ethernet Cat6A cable with connectors on a white background
CU-01 · COPPER

Cat-rated patch cord

Cat5e–Cat8 patch cords, U/FTP or U/UTP, snagless boots. Swept-tested and wiremap-verified to channel spec.

Categoryto Cat 8
ConnectorRJ45
BW2 GHz
Test100%
SFP dual end connector cable
RF-02 · DAC

SFP / QSFP DAC

Direct-attach copper twinax for 10–100 G top-of-rack and switch uplinks, length- and skew-matched.

Gauge26–30 AWG
ConnectorSFP+ · QSFP
Rate100 GbE
Test100%
Black backplane twinax cable using samtec connectors on a white background
HS-03 · BACKPLANE

Backplane twinax

Board-to-board twinax and discrete-wire links for line cards and switch fabrics. To 56 Gbps PAM4, length- and skew-matched.

Gauge30–34 AWG
ConnectorSamtec
Rate56 Gbps
Skew≤ 5 ps
SPECIFICATION

Telecom & Datacom Assembly Specifications — Baseline.

ELECTRICAL · MECHANICALTWT-01.E

Conductor Bare / tinned Cusilver-plated option for RF
Wire gauge 34 – 10 AWGtwinax / discrete
Insulation PE · FEP · PVC · LSZHper drawing
Impedance 100 / 75 / 50 Ω± 5% controlled
Frequency DC – 6 GHz coaxto 2 GHz copper
Bend radius 4 × OD min
Shielding U/FTP · S/FTP · braid+foilup to 95%
Color code T568A / T568Bper drawing

ENVIRONMENTAL · QUALIFICATIONTWT-01.Q

Op temperature −40 / +75 °Coutdoor option
Storage temp −55 / +85 °C
Flammability CM · CMR · CMPLSZH option
Outdoor / UV UV-stable jacketgel-filled option
Hi-pot 500 V AC / 1 s1000 V option
Insulation R ≥ 500 MΩ
Return loss per categoryswept on request
RoHS · REACH Compliantdeclaration with CoC

QUALITY · DOCUMENTATIONTWT-01.D

Cert ISO 9001:2015IPC/WHMA-A-620 workmanship
Test coverage 100% e-testFluke channel test on request
PPAP Level 2 standardLevel 3 on request
FAI First Article Inspectiondimensional + electrical test
Documentation CoC · CoA · RoHS · IPCfull data pack on request
Traceability lot-levelserial on request

COMMERCIAL · LOGISTICSTWT-01.C

MOQ · prototype 50 pcs1–10 at sample rate
NRE / tooling $0 – $600amortized on volume
Sample lead Week 1
Production lead 3 weeks1 wk on expedite
Volume sweet spot 100 – 50K /yr
Bonded inventory LA, USmonthly delivery schedule
Packaging poly bag · reel · customper drawing
Incoterms EXW · FOB · DDP

Build Your Cable Assembly

Have a drawing or a BOM? Fill out the form. Our engineers review every submission to ensure manufacturability and provide a quick quote.

Engineering review within 24 hours
No Minimum Order Quantity (MOQ) for prototypes
ISO 9001:2015 Compliant Assembly
100% Electrically Tested
Material Certifications (RoHS/REACH) Available
Unlimited Customization Options
Cost-Efficient Scaling to Production
Premium Quality: Made in Taiwan

Request a Quote

Engineering process

Sketch to shipment on one floor

The same engineering team carries your part from the bench through PPAP and into production. No handoffs to another factory.

01
Day 1

Drawing review

Send a sketch, BOM, competitor sample, or CAD model. Engineering replies within one business day with first-pass feasibility.

FeasibilityInitial pricingDFM questions
02
Days 2–4

DFM feedback

Impedance targets, shield system, connector and boot alternates. Tooling and NRE quote included in the first round, marked on your drawing.

DFM markupTooling quoteMaterial BOM
03
Week 1

Sample build

Single-unit or small-batch on the production line, 100% electrical-tested before shipment. Photos and test data sent before the air freight pickup.

Sample(s)Test reportPhotos
04
Weeks 2–3

PPAP / First Article

Dimensional, electrical and materials reports included. Customer drawing markup approval before production release.

PPAP 2 / 3First ArticleMaterial certs
05
Week 3+

Production

100% electrical test on every assembly. Packaged, labeled and shipped per drawing. Optional LA-bonded inventory for monthly delivery schedules.

Serialized partsTest recordCoC / CoA

Frequently asked questions

What's the minimum order quantity (MOQ) for a custom drone harness?

50 pieces for a typical UAV harness. Prototype runs of 1–10 units are billed at sample rate and ship in the first week, so you can validate fit and routing before committing to a production lot.

Do you ship from a US warehouse?

or repeat customers on monthly delivery schedules, we bond inventory in Los Angeles. First production runs ship direct from our plant in Taiwan by air freight, typically 3–5 days in transit.

How do you weight-optimize a UAV harness versus a standard build?

Three levers: thinner-wall insulation (PFA instead of PVC), copper-clad aluminum conductors on signal lines, and surface-mount tab termination in place of bulk connectors. A typical multirotor harness drops 12–22% in weight by revision B.

Can you co-engineer with our connector vendor?

Yes. We hold crimp dies and termination specs for TE Connectivity, Molex, Amphenol, JST, JAE, Hirose, Deutsch, and Phoenix Contact. For proprietary or rare connectors, send three free samples and we'll cut crimp dies in week one.

How fast will I hear back on an RFQ?

Our engineering team replies to quote requests within one business day, including feasibility, a tooling/NRE estimate where relevant, and a sample lead time. Send a drawing, BOM, or a description of the application to start.