Phoenix Contact 1709463 4-Pin Dual-Ended - Custom Wire Harness
- Terminal Specification: Engineered utilizing Phoenix Contact 1709463 (PTSM 0,5 series) pluggable terminal blocks on both ends, configured for 4-pin routing and utilizing a high-density 2.5mm pitch.
- Conductor Accommodation (AWG): Architecture strictly supports the integration of standard stranded copper conductors ranging from 26 AWG up to 20 AWG (0.5mm²), ensuring optimal mechanical retention for compact spatial constraints.
- Termination Methodology: Incorporates toolless push-in spring connections at the terminal interface, bypassing manual screw torquing to establish a rapid, gas-tight, and vibration-resistant electrical junction.
- Electrical Tolerances: The PTSM series terminal interface and integrated wiring are engineered to support a nominal current of 6A and a rated voltage of 160V, optimized for low-voltage signal bridging.
- Routing Architecture: Configured as a discrete, double-ended wire jumper harness designed for rapid point-to-point connectivity in compact industrial controllers, sensor modules, and LED lighting arrays.
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We specialize in custom sourcing and manufacturing. Upload your spec sheet or drawing, and our engineering team will provide a quote within 24 hours.
Manufacturing of unlisted custom assemblies
Support for complex cable & wire harness assemblies
Rapid prototyping for new designs
Equivalent alternatives for obsolete parts
Same-day engineering review
Request Custom Quote
What information do you need to provide a quote for a custom wire harness?
To provide an accurate quote and lead time, please provide:
- Technical Drawing or Diagram: Showing pinouts, lengths, and tolerances.
- Bill of Materials (BOM): Listing specific connectors (MPN) and wire gauges (AWG).
- Estimated Annual Usage (EAU): Helping us optimize pricing for your volume. Note: If you do not have a formal drawing, our engineering team can help create one based on your physical sample.
Can you suggest cost-saving alternatives for expensive connectors (e.g., TE, Molex, JST)?
Yes. We offer variety of alternative components.
We have extensive supply chain relationships in Taiwan and can suggest"Functionally Equivalent"alternatives that are fully compatible with major brands like TE, Molex, or JST but at a significantly lower cost. We will provide datasheets and samples of the alternative components for your approval before production.
How do you ensure quality control for custom cable assemblies?
Every single cable assembly undergoes rigorous testing before leaving our Taiwan facility. Our standard QC process includes:
- 100% Continuity Testing: Ensuring no opens, shorts, or miswires.
- Pull Force Testing: Verifying crimp strength.
- Visual Inspection: Checking for cosmetic defects and label accuracy.
- Hi-Pot Testing: Available upon request for high-voltage applications to ensure insulation integrity.