Technical Resource
From Concept to Sample: The Custom Cable Assemb...
Key Takeaways (Executive Summary) The Goal: Prototyping verifies form, fit, and function before committing to expensive tooling. It is about risk reduction. Soft Tooling: Use 3D printing or potting to...
From Concept to Sample: The Custom Cable Assemb...
Key Takeaways (Executive Summary) The Goal: Prototyping verifies form, fit, and function before committing to expensive tooling. It is about risk reduction. Soft Tooling: Use 3D printing or potting to...
A Guide to Wire Harness Color Coding Standards:...
Key Takeaways (Executive Summary) Geography Matters: The color for "Ground" is fairly universal (Green or Green/Yellow), but "Hot" and "Neutral" vary wildly between the US (NEC) and Europe (IEC). Mixing...
A Guide to Wire Harness Color Coding Standards:...
Key Takeaways (Executive Summary) Geography Matters: The color for "Ground" is fairly universal (Green or Green/Yellow), but "Hot" and "Neutral" vary wildly between the US (NEC) and Europe (IEC). Mixing...
How to Reverse-Engineer an Obsolete Wire Harnes...
Key Takeaways (Executive Summary) Reverse-engineering a wire harness is a forensic process, not a copy job — the goal is a control drawing you own, not just a replacement cable:...
How to Reverse-Engineer an Obsolete Wire Harnes...
Key Takeaways (Executive Summary) Reverse-engineering a wire harness is a forensic process, not a copy job — the goal is a control drawing you own, not just a replacement cable:...
Essential Testing Protocols for Custom Cable As...
Key Takeaways (Executive Summary) The Baseline: Every professional cable assembly must undergo 100% Continuity Testing to ensure no wires are crossed (mis-pinned) or broken (open circuit). Safety First: For cables...
Essential Testing Protocols for Custom Cable As...
Key Takeaways (Executive Summary) The Baseline: Every professional cable assembly must undergo 100% Continuity Testing to ensure no wires are crossed (mis-pinned) or broken (open circuit). Safety First: For cables...
7 Common Wire Harness Failures and How to Preve...
Key Takeaways (Executive Summary) The "Intermittent" Ghost: The most frustrating failure is one that comes and goes. This is usually caused by Contact Fretting (micro-motion) or a "High Resistance" crimp,...
7 Common Wire Harness Failures and How to Preve...
Key Takeaways (Executive Summary) The "Intermittent" Ghost: The most frustrating failure is one that comes and goes. This is usually caused by Contact Fretting (micro-motion) or a "High Resistance" crimp,...
Designing Effective Strain Relief for Custom Ca...
Key Takeaways (Executive Summary) The Weakest Link: 90% of cable failures occur at the termination point (where the flexible cable meets the rigid connector). Strain relief transfers the force away...
Designing Effective Strain Relief for Custom Ca...
Key Takeaways (Executive Summary) The Weakest Link: 90% of cable failures occur at the termination point (where the flexible cable meets the rigid connector). Strain relief transfers the force away...
Request a Custom Cable & Wire Harness Assembly
Have a drawing or a BOM? Fill out the form. Our engineers review every submission to ensure manufacturability and provide a quick quote.