INDUSTRY APPLICATION

Aerospace Interconnect

Custom wire harnesses and cable assemblies for aerospace programs — cabin and in-flight entertainment, ground support equipment, avionics integration and test, unmanned and eVTOL platforms, and sealed power and databus interconnect. Engineered, sealed, and 100% electrically tested in Taiwan since 1998.

Temp range
−55/+125°C
Wire
M22759option
Lead
3weeks
MOQ
50pcs
100% E-TESTED
AEROSPACE-GRADE QUALITY SYSTEMISO 9001:2015IPC/WHMA-A-620100% ELECTRICAL TESTRoHS · REACH🇹🇼 MADE IN TAIWAN

What We Build For Aerospace

Aerospace programs run on documentation and repeatability. For twenty-eight years we've built sealed harnesses and cable assemblies for cabin, ground-support, test, and unmanned programs — built to the customer's controlled drawing and documented for audit.

Our aerospace practice covers cabin and in-flight-entertainment wiring, ground support equipment, avionics integration and test harnesses, unmanned and eVTOL interconnect, instrumentation and data acquisition, and sealed power and databus looms — power, signal, and data on one bill of materials.

We build to IPC/WHMA-A-620 workmanship with 100% electrical test and full lot and serialized traceability under ISO 9001:2015. Send a drawing, a BOM, or a sample, and we return a design-for-manufacture review in three business days.

Coverage
Cabin · GSE · Testsealed · databus · UAS / eVTOL
Volume sweet spot
1K – 30K /yrrack-scale volumes scale higher
First-call SLA
1 business dayengineering, not sales
Workflow
DFM → Sample → PPAP100% e-test + TDR / eye on request

Need Custom Cable Assembly or Wire Harnesses?

Working on a custom project and searching for a trusted manufacturer? Reach out to us for a rapid engineering evaluation and a detailed quote within 24 hours.

Request Custom Quote
HARNESS FAMILIES

3 Product Families Do Most Of The Aerospace Work.

RUG-01 · CIRCULAR

Sealed circular cable assembly

38999-series circular cable assemblies for cabin, GSE and unmanned platforms.

Wire18–26 AWG
Connector38999
SealIP67
Testhi-pot
CAB-02 · CABIN

Cabin & IFE harness

Seat power, in-flight-entertainment, lighting and USB harnesses with FAR 25.853 flammability jacket options.

Gauge18–26 AWG
Connector38999 · D-sub
FlameFAR 25.853
Test100%
DAT-03 · DATABUS

Data & databus harness

Shielded ARINC 429, MIL-STD-1553, CAN and Ethernet databus looms for avionics integration and test.

Gauge22–28 AWG
Connector38999 · D-sub
Bus429 · 1553
Test100%
SPECIFICATION

Aerospace Assembly Specifications — Baseline.

ELECTRICAL · MECHANICALTWT-01.E

Conductor Stranded tinned / silver Cu
Wire gauge 30 – 8 AWG
Insulation PTFE · M22759 · ETFE · siliconeper drawing
Voltage class ≤ 115 V AC28 V DC
Current to 80 A continuous
Bend radius 4 × OD min
Shielding braid + foil · overbraid360° banding
Color code MIL-STD-681per drawing

ENVIRONMENTAL · QUALIFICATIONTWT-01.Q

Op temperature −55 / +125 °C
Storage temp −55 / +125 °C
Vibration Random + sineMIL-STD-810 / DO-160 profile on request
EMI overbraid · banding360° termination
Hi-pot 500 V AC / 1 s1500 V option
Sealing IP67 backshellenvironmental boots
Flammability FAR 25.853jacket option
RoHS · REACH Compliantdeclaration with CoC

QUALITY · DOCUMENTATIONTWT-01.D

Cert ISO 9001:2015IPC/WHMA-A-620 workmanship
Test coverage 100% e-testTDR · eye on request
PPAP Level 2 standardLevel 3 on request
FAI First Article Inspectiondimensional + electrical test
Documentation CoC · CoA · RoHS · IPCfull data pack on request
Traceability serializedlot + unit level

COMMERCIAL · LOGISTICSTWT-01.C

MOQ · prototype 50 pcs1–10 at sample rate
NRE / tooling $0 – $1000amortized on volume
Sample lead Week 1
Production lead 3 weeks1 wk on expedite
Volume sweet spot 500 – 100K /yr
Bonded inventory LA, USmonthly delivery schedule
Packaging reel · bag · customper drawing
Incoterms EXW · FOB · DDP
Engineering process

Sketch To Shipment On one floor

The same engineering team carries your part from the bench through PPAP and into production. No handoffs to another factory.

01
Day 1

Drawing review

Send a sketch, BOM, competitor sample, or pinout. Engineering replies within one business day with first-pass feasibility.

FeasibilityInitial pricingDFM questions
02
Days 2–4

DFM feedback

Connector, backshell, sealing and shield-termination alternates, with flammability and environmental requirements confirmed. Tooling and NRE quote included, marked on your drawing.

DFM markupTooling quoteMaterial BOM
03
Week 1

Sample build

Single-unit or small-batch on the production line, 100% electrical-tested before shipment. Test data and photos sent before pickup.

Sample(s)Test reportPhotos
04
Weeks 2–3

PPAP / First Article

Dimensional, electrical and materials reports included, with IMDS material reporting on request. Customer drawing markup approval before production release.

PPAP 2 / 3First ArticleMaterial certs
05
Week 3+

Production

100% electrical test on every assembly. Packaged, labeled and shipped per drawing. Optional LA-bonded inventory for monthly delivery schedules.

Serialized partsTest recordCoC / CoA

Build Your Cable Assembly

Have a drawing or a BOM? Fill out the form. Our engineers review every submission to ensure manufacturability and provide a quick quote.

Engineering review within 24 hours
No Minimum Order Quantity (MOQ) for prototypes
ISO 9001:2015 Compliant Assembly
100% Electrically Tested
Material Certifications (RoHS/REACH) Available
Unlimited Customization Options
Cost-Efficient Scaling to Production
Premium Quality: Made in Taiwan

Request a Quote

Frequently asked questions

Can you build harnesses for aerospace programs?

Yes. We build sealed 38999-series circular harnesses with M22759 wire, heat-shrink backshells, and 360° shield termination for cabin, ground-support, test, and unmanned platforms. Every assembly is built to IPC/WHMA-A-620 workmanship, 100% electrically tested, with serialized traceability.

Do you build to flammability and environmental requirements?

Yes. We offer FAR 25.853 flammability jacket materials, and coordinate MIL-STD-810 and DO-160 vibration, shock, and environmental qualification through our test partners on request. Standard builds are rated −55 / +125 °C with sealed terminations.

Which connector systems do you terminate?

We hold dies and termination specs for Amphenol, TE Connectivity, and Deutsch — including 38999-series circular, D-sub, and DT/DTM sealed connectors — and terminate M22759 and ETFE aerospace wire. For proprietary parts, send three free samples and we'll cut dies in week one.

How fast will I hear back on an RFQ?

Our engineering team replies to quote requests within one business day, including feasibility, a tooling/NRE estimate where relevant, and a sample lead time. Send a drawing, BOM, or a description of the application to start.