AI-CLUSTER QUALITY SYSTEM

Wireless & IoT Cable Assembly

Custom wire harnesses and cable assemblies for wireless and IoT devices — fine-pitch sensor harnesses, module and board-to-board interconnect, battery and power harnesses, display and UI wiring, and sealed industrial-IoT field cordsets. Engineered and 100% electrically tested in Taiwan since 1998.

Conn pitch
0.5mm
Wire
to 32AWG
Lead
3weeks
MOQ
50pcs
100% E-TESTED
IOT-GRADE QUALITY SYSTEMISO 9001:2015IPC/WHMA-A-620100% ELECTRICAL TESTRoHS · REACH🇹🇼 MADE IN TAIWAN

What We Build For Wireless & IoT

Connected devices are getting smaller and shipping by the million. The interconnect inside has to be fine-pitch, repeatable, and cheap at volume. For twenty-eight years we've built sensor, power and board-to-board harnesses for IoT, edge and M2M device makers.

The same line in Taiwan wires all of it — from a feasibility sample to high-volume device runs. Send a sketch, a BOM, or a connector callout, and we return a design-for-manufacture review in three business days.

The same line in Taiwan wires all of it — from a feasibility sample to cluster-scale volumes. Send a sketch, a BOM, or a competitor sample, and we return a design-for-manufacture review in three business days.

Coverage
Sensor · Power · B2Bfine-pitch · FFC · IIoT cordset
Volume sweet spot
500 – 100K /yrdevice volumes scale higher
First-call SLA
1 business dayengineering, not sales
Workflow
DFM → Sample → PPAPfine-pitch crimp validation

Need Custom Cable Assembly or Wire Harnesses?

Working on a custom project and searching for a trusted manufacturer? Reach out to us for a rapid engineering evaluation and a detailed quote within 24 hours.

Request Custom Quote
HARNESS FAMILIES

3 Product Families Do Most Of The IoT Work.

SEN-01 · FINE-PITCH

IoT sensor & power harness

Fine-pitch sensor, power and signal harnesses on 0.5–2.0 mm pitch. JST or Molex, polarized and keyed for high-volume assembly.

Gauge28–32 AWG
ConnectorJST · Molex
Pitch0.5–2.0 mm
Test100%
B2B-02 · INTERCONNECT

Board-to-board / FFC interconnect

FFC / FPC ribbon and discrete board-to-board links for compact device stacks. Hirose or JAE, length-matched.

TypeFFC · FPC
ConnectorHirose · JAE
Pitch0.5–1.0 mm
Test100%
IIoT-03 · FIELD

Industrial-IoT field cordset

Sealed M12 / M8 cordsets for IIoT field sensors and edge gateways. Overmolded to IP67 / IP68.

Gauge20–24 AWG
ConnectorM12 · M8
SealIP67/68
Testseal · 100%
SPECIFICATION

Wireless & IoT Assembly Specifications — Baseline.

ELECTRICAL · MECHANICALTWT-01.E

Conductor Stranded tinned Cu
Wire gauge 38 – 22 AWGfine-pitch
Insulation PVC · PE · FEP · siliconeper drawing
Connector pitch 0.5 · 1.0 · 1.25 · 2.0 mm
Voltage class to 112 Gbps PAM4≤ 60 V DC
Flat-flex FFC / FPC0.5–1.0 mm pitch
Bend radius 4 × OD min
Shielding foil / braid option

ENVIRONMENTAL · QUALIFICATIONTWT-01.Q

Op temperature −40 / +85 °C
Storage temp −40 / +105 °C
Protection IP67 / IP68IIoT cordset option
Hi-pot 500 V AC / 1 s
Insulation R LSZHjacketoption
Halogen-free 500 V AC / 1 s1000 V option
Flammability UL 94 V-0jacket option
RoHS · REACH Compliantdeclaration with CoC

QUALITY · DOCUMENTATIONTWT-01.D

Cert ISO 9001:2015IPC/WHMA-A-620 workmanship
Test coverage 100% e-testfine-pitch crimp validation
PPAP Level 2 standardLevel 3 on request
FAI First Article Inspectiondimensional + electrical test
Documentation CoC · CoA · RoHS · IPCfull data pack on request
Traceability lot-levelserial on request

COMMERCIAL · LOGISTICSTWT-01.C

MOQ · prototype 50 pcs1–10 at sample rate
NRE / tooling $0 – $500amortized on volume
Sample lead Week 1
Production lead 3 weeks1 wk on expedite
Volume sweet spot 500 – 100K /yr
Bonded inventory LA, USmonthly delivery schedule
Packaging reel · tray · bagper drawing
Incoterms EXW · FOB · DDP

Our Manufacturing Divisions

We segment our production lines to optimize for the distinct engineering requirements of internal chassis routing versus external environmental exposure.

2 pairs of JST ZH series ZHR-3 1.5mm pitch 3-pin plastic receptacle with wires

Wire Harness Production

Internal Routing & Chassis Wiring

Compact internal harnesses for gateways, sensors, and edge devices — power and signal looms routed for tight enclosures and antenna placement.

Explore Wire Harness Specs →
N-Type female bulkhead to SMA male RG141 RF coaxial cable assembly, top view

Custom Cable Assemblies

External & Ruggedized Applications

RF and antenna cable assemblies (coax, U.FL / SMA) plus sealed IP67 sensor cordsets for outdoor IoT deployments.

Explore Cable Assembly Specs →
Engineering process

Sketch To Shipment On One Floor

The same engineering team carries your part from the bench through PPAP and into production. No handoffs to another factory.

01
Day 1

Drawing review

Send a sketch, BOM, connector callout, or pinout. Engineering replies within one business day with first-pass feasibility.

FeasibilityInitial pricingDFM questions
02
Days 2–4

DFM feedback

Connector pitch, wire gauge, FFC vs discrete and strain-relief alternates. Tooling and NRE quote included in the first round, marked on your drawing.

DFM markupTooling quoteMaterial BOM
03
Week 1

Sample build

Single-unit or small-batch on the production line, 100% electrical-tested before shipment. Test data and photos sent before pickup.

Sample(s)Test reportPhotos
04
Weeks 2–3

PPAP / First Article

Dimensional, electrical and materials reports included. Customer drawing markup approval before production release.

PPAP 2 / 3First ArticleMaterial certs
05
Week 3+

Production

100% electrical test on every assembly. Packaged, labeled and shipped per drawing. Optional LA-bonded inventory for monthly delivery schedules.

Serialized partsTest recordCoC / CoA

Build Your Cable Assembly

Have a drawing or a BOM? Fill out the form. Our engineers review every submission to ensure manufacturability and provide a quick quote.

Engineering review within 24 hours
No Minimum Order Quantity (MOQ) for prototypes
ISO 9001:2015 Compliant Assembly
100% Electrically Tested
Material Certifications (RoHS/REACH) Available
Unlimited Customization Options
Cost-Efficient Scaling to Production
Premium Quality: Made in Taiwan

Request a Quote

We reply within 24 hours. No account needed. Your specifications stay confidential; NDA available on request.

Frequently asked questions

What connector pitches can you build to?

We build fine-pitch harnesses on 0.5, 1.0, 1.25 and 2.0 mm pitch with crimp validation on every lot. Wire gauges run to 32 AWG (finer on request) for compact connected-device assembly.

Do you build FFC / FPC and board-to-board links?

Yes. FFC / FPC ribbon and discrete board-to-board interconnect for compact device stacks, with Hirose, JAE and Molex connector systems, length-matched for signal integrity.

What's the minimum order quantity (MOQ)?

50 pieces for a typical data-center assembly. Prototype runs of 1–10 units are billed at sample rate and ship in the first week, so you can validate signal integrity before a production lot.

Can you build sealed industrial-IoT field cordsets?

Yes. Overmolded M12 / M8 cordsets sealed to IP67 / IP68 for IIoT field sensors and edge gateways, in any length, seal- and continuity-tested.

Which connector systems do you terminate?

We hold dies and termination specs for JST, Molex, Hirose, and JAE — including fine-pitch wire-to-board, FFC / FPC and M8 / M12 systems. For proprietary parts, send three free samples and we'll cut dies in week one.

Do you build liquid-cooling harnesses?

Yes. Sensor, leak-detection, and valve-control wiring for CDU and cold-plate manifolds, with sealed / IP-rated terminations where the harness sees coolant proximity. All 100% electrically tested.