INDUSTRY APPLICATION

Defense & Tactical

Custom wire harnesses and cable assemblies for defense and tactical systems — ruggedized circular harnesses, ISR and sensor-pod looms, ground-vehicle and UAV interconnect, and low-loss RF feedlines. Engineered, sealed, and 100% electrically tested in Taiwan since 1998.

Temp range
−55/+125°C
Sealing
IP67backshell
Lead
3weeks
MOQ
50pcs
100% E-TESTED
DEFENSE-GRADE QUALITY SYSTEMISO 9001:2015IPC/WHMA-A-620100% ELECTRICAL TESTRoHS · REACH🇹🇼 MADE IN TAIWAN

What We Build For Defense & Tactical

Fielded equipment fails at the interconnect first. For twenty-eight years we've built ruggedized harnesses and cable assemblies for defense and tactical programs — sealed circular looms, sensor-pod harnesses, and RF feedlines that hold up through vibration, temperature, and the field.

Our defense practice covers tactical comms and crypto interconnect, ISR and sensor-pod harnesses, ground-vehicle CAN and power, tactical UAV and counter-UAS payload wiring, ruggedized power distribution, and shielded data and databus harnesses — power, signal, and data on one bill of materials.

We build to IPC/WHMA-A-620 workmanship with 100% electrical test and full lot traceability under ISO 9001:2015. Send a drawing, a BOM, or a sample, and we return a design-for-manufacture review in three business days.

Coverage
Comms · ISR · Powercircular · vehicle · RF
Volume sweet spot
100 – 50K /yrrack-scale volumes scale higher
First-call SLA
1 business dayengineering, not sales
Workflow
DFM → Sample → PPAP100% e-test + TDR / eye on request

Need Custom Cable Assembly or Wire Harnesses?

Working on a custom project and searching for a trusted manufacturer? Reach out to us for a rapid engineering evaluation and a detailed quote within 24 hours.

Request Custom Quote
HARNESS FAMILIES

3 Product Families Do Most Of The Defense Work.

RUG-01 · CIRCULAR

Ruggedized circular cable assemblies

Sealed 38999-series circular cable assemblies with MIL-DTL-27500 cable and heat-shrink backshells for fielded equipment.

Wire22–26 AWG
Connector38999
SealIP67
Testhi-pot
PWR-02 · POWER

Tactical power harness

28 V DC power and ground distribution, sealed and strain-relieved for vehicle and field equipment.

Gauge10–18 AWG
Volt≤ 28 V
SealIP67
Testhi-pot
RF-03 · DATABUS

Rugged data / databus harness

Shielded Ethernet, MIL-STD-1553 and CAN databus looms in sealed 38999 connectors for vetronics.

Gauge22–26 AWG
Connector38999
Bus1553 · CAN
TestSingal
SPECIFICATION

Defense & Tactical Assembly Specifications — Baseline.

ELECTRICAL · MECHANICALTWT-01.E

Conductor Stranded tinned / silver Cu
Wire gauge 32 – 8 AWG
Insulation PTFE · M22759 · silicone · PVCper drawing
Voltage class ≤ 28 V DC≤ 250 V option
Current to 80 A continuous
Bend radius 4 × OD min
Shielding braid + foil · overbraidup to 95%
Color code MIL-STD-681per drawing

ENVIRONMENTAL · QUALIFICATIONTWT-01.Q

Op temperature −55 / +125 °C
Storage temp −55 / +125 °C
Vibration Random + sineMIL-STD-810 profile on request
Shock Mechanical shockMIL-STD-810 method on request
Sealing IP67 backshellenvironmental boots
Hi-pot 500 V AC / 1 s1500 V option
Current Rating overbraid · banding360° termination
RoHS · REACH Compliantexemptions noted

QUALITY · DOCUMENTATIONTWT-01.D

Cert ISO 9001:2015IPC/WHMA-A-620 workmanship
Test coverage 100% e-testTDR · eye on request
PPAP Level 2 standardLevel 3 on request
FAI First Article Inspectiondimensional + electrical test
Documentation CoC · CoA · RoHS · IPCfull data pack on request
Traceability lot-levelserial on request

COMMERCIAL · LOGISTICSTWT-01.C

MOQ · prototype 50 pcs1–10 at sample rate
NRE / tooling $0 – $1,000amortized on volume
Sample lead Week 1
Production lead 3 weeks1 wk on expedite
Volume sweet spot 100 – 25K /yr
Bonded inventory LA, USmonthly delivery schedule
Packaging ESD bag · customper drawing
Incoterms EXW · FOB · DDP
Engineering process

Sketch To Shipment On One Floor

The same engineering team carries your part from the bench through PPAP and into production. No handoffs to another factory.

01
Day 1

Drawing review

Send a sketch, BOM, competitor sample, or pinout. Engineering replies within one business day with first-pass feasibility.

FeasibilityInitial pricingDFM questions
02
Days 2–4

DFM feedback

Connector, backshell, sealing and shield-termination alternates, with environmental requirements confirmed. Tooling and NRE quote included, marked on your drawing.

DFM markupTooling quoteMaterial BOM
03
Week 1

Sample build

Single-unit or small-batch on the production line, 100% electrical-tested before shipment. Test data and photos sent before pickup.

Sample(s)Test reportPhotos
04
Weeks 2–3

PPAP / First Article

Dimensional, electrical and materials reports included. Customer drawing markup approval before production release.

PPAP 2 / 3First ArticleMaterial certs
05
Week 3+

Production

100% electrical test on every assembly. Packaged, labeled and shipped per drawing. Optional LA-bonded inventory for monthly delivery schedules.

Serialized partsTest recordCoC / CoA

Build Your Cable Assembly

Have a drawing or a BOM? Fill out the form. Our engineers review every submission to ensure manufacturability and provide a quick quote.

Engineering review within 24 hours
No Minimum Order Quantity (MOQ) for prototypes
ISO 9001:2015 Compliant Assembly
100% Electrically Tested
Material Certifications (RoHS/REACH) Available
Unlimited Customization Options
Cost-Efficient Scaling to Production
Premium Quality: Made in Taiwan

Request a Quote

Frequently asked questions

Can you build ruggedized harnesses for defense programs?

Yes. We build sealed 38999-series circular harnesses with M22759 wire, heat-shrink backshells, and 360° shield termination, rated to IP67. Every assembly is built to IPC/WHMA-A-620 workmanship, 100% electrically tested, with full lot traceability.

Do you build to MIL-STD environmental requirements?

We build to your drawing and arrange MIL-STD-810 vibration, shock, and environmental qualification through our test partners on request. Standard builds are rated −55 / +125 °C with sealed terminations.

What's the minimum order quantity (MOQ)?

50 pieces for a typical ruggedized assembly. Prototype runs of 1–10 units are billed at sample rate and ship in the first week, so you can validate fit and sealing before a production lot.

Which connector systems do you terminate?

We hold dies and termination specs for Amphenol, TE Connectivity, and Deutsch — including 38999-series circular and DT/DTM sealed connectors — plus N, SMA, and TNC RF interfaces. For proprietary parts, send three free samples and we'll cut dies in week one.

How fast will I hear back on an RFQ?

Our engineering team replies to quote requests within one business day, including feasibility, a tooling/NRE estimate where relevant, and a sample lead time. Send a drawing, BOM, or a description of the application to start.